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    Ford and Lincoln SUVs and Trucks Recalled to Replace Engines

    The F-150, Bronco, Explorer, and Edge are included in the recall, which follows a NHTSA safety investigation

    2021 Ford Bronco driving Photo: John Powers/Consumer Reports

    Ford and Lincoln are recalling over 90,000 trucks and SUVs from the 2021 and 2022 model years to replace engines that may suddenly fail. The recalled vehicles include the Ford F-150 pickup truck, the Ford Bronco, Edge, and Explorer SUVs, and the Lincoln Aviator and Nautilus SUVs. Only vehicles equipped with a 2.7-liter or 3.0-liter EcoBoost engine are subject to the recall.

    The automaker says that dealerships will test the engines and, if necessary, replace them, free of charge.

    MORE ON RECALLS

    The problem is because of a potential manufacturing defect, according to documents from the National Highway Traffic Safety Administration. Ford says that the problem has to do with the material used to manufacture the valves of the affected engines, which are part of Ford’s “Nano” family of engines. The material, known as Silchrome Lite, may have become damaged during the manufacturing process and could break while the engine is running. Vehicles built after October 2021 use a different material.

    Ford says there have been no crashes or injuries related to the recall, but a NHTSA investigation into reports of engine failures found 328 owner complaints, 487 warranty claims, and 809 engine exchanges. 

    Prior to an engine failure, Ford says that drivers may notice that the engine is running rough and that a check engine light is illuminated on the vehicle’s dashboard.

    The Details

    Vehicles Recalled 

    • Ford Bronco SUVs manufactured between May 1, 2021, and Oct. 30, 2021.

    • Ford F-150 pickup trucks manufactured between May 1, 2021, and Oct. 31, 2021.

    • Ford Edge SUVs manufactured between May 10, 2021, and Oct. 29, 2021.

    • Ford Explorer SUVs manufactured between June 7, 2021, and Oct. 31, 2021.

    • Lincoln Nautilus SUVs manufactured between May 10, 2021, and Oct. 29, 2021.

    • Lincoln Aviator SUVs manufactured between June 7, 2021, and Oct. 31, 2021.

    Only vehicles with 2.7-liter or 3.0-liter EcoBoost “Nano” engines are included in the recall.

    The problem: A manufacturing defect could cause the engine valves to break while the vehicle is in motion, which could cause a sudden loss of power and lead to a crash.

    The fix: Dealers will inspect each vehicle to determine its cumulative number of engine cycles. For vehicles that do not meet the engine cycle threshold, dealers will accumulate high revolutions per minute (rpm) engine cycles per a service procedure. Engines will be replaced on vehicles that do not pass the engine cycle accumulation.

    How to contact the manufacturer: Owners may contact Ford at 866-436-7332.

    NHTSA campaign number: 24V635. Ford’s own number for this recall is 24S55.

    If you plug your car’s 17-digit vehicle identification number (VIN) into NHTSA’s website and a recall doesn’t appear, it means your vehicle doesn’t currently have any open recalls. Because automakers issue recalls often, and for many older vehicles, we recommend checking back regularly to see whether your vehicle has had a recall issued.

    Stay informed about recalls that might affect your vehicle using our Car Recall Tracker.

    Create a free account now to become a CR member.


    Keith Barry

    Keith Barry has been an auto reporter at Consumer Reports since 2018. He focuses on safety, technology, and the environmental impact of cars. Previously, he led home and appliance coverage at Reviewed; reported on cars for USA Today, Wired, and Car & Driver; and wrote for other publications as well. Keith earned a master’s degree in public health from Tufts University. Follow him on BlueSky @itskeithbarry.bsky.social.